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Using a new mold frame and imported insulation materials to transform the sintering process, a diamond tool company in Quanzhou tasted the energy-saving sweetness: the number of primary sintering of H15 cutter head changed from 10 to 15, and the average sintering time of each cutter head was reduced from 40 seconds. 35 seconds, saving about one-eighth of the power consumption.
Saving electricity costs
One of the most exciting measures for the company's energy-saving retrofits is to improve the raw materials and internal structure of the main components of the heating, so as to save about 8% of the power consumption before the transformation. “The new type of glass-clad wire is used instead of the enameled wire as the wire for the primary coil, and the cross-sectional area of ​​the wire for the primary coil is increased at the same time.â€
The transformation of the sintering process is more "simple", mainly the introduction of imported composite insulation boards with high flexural strength. It is understood that the benefits of this move are quite obvious: taking the H15 cutter head as an example, each furnace can be loaded with 10 cutter heads and increased to 15 cutter heads, greatly increasing the number of single-die sintering. In addition, before the transformation, the average sintering time of each cutter head takes 40 seconds, the sintering efficiency is not high, the power consumption is large, and the average sintering time of each cutter head can be reduced to 35 seconds after the transformation. Only this modification can save About 12.5% ​​of electricity consumption.
Increase in raw material pressure
The rising prices of raw materials, rising labor costs, and the appreciation pressure of the RMB exchange rate have brought challenges to the development of the diamond tool industry. Quanzhou Zhongzhi Diamond Tools Co., Ltd. actively adjusted, "eyes" inward, increased the sintering press transformer and sintering process transformation, and strive to achieve cost reduction and efficiency, offset the pressure brought by rising costs. "The introduction of cold-press equipment, the elimination of high-energy-consuming equipment, and the innovation of the production process is to reduce the consumption of electric energy." The person in charge of the company said that the company has also invested a large amount of funds and personnel to develop energy-saving equipment, as well as water circulation equipment, as far as possible. Reduce the loss of hydropower resources. 
Quanzhou diamond tool enterprise saves electricity and saves costs
Abstract According to the introduction, “operational surgery†also has a triggering method for the key control part of the thyristor. The design adopts an advanced and safe and reliable phase shift triggering method. "The average hot-pressing machine has an average power consumption of 6 per hour...
According to reports, "operational surgery" also has a triggering method for the key control part of the thyristor, which is designed with an advanced and safe and reliable phase shift triggering method. "The average hot-pressing machine has an average power consumption of 60 kilowatts per hour, which is a power-consuming device with a large power consumption." The person in charge said that after the transformation, in the case of the same output power, it can save about before the transformation. 8% of electricity consumption.